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Hydraulic Simulation

 
Using Hydraulic Simulation to analyze the dynamic behavior of your fluid system

Content:

A. What is hydraulic simulation?
B. Why should you use LMS Imagine.Lab AMESim for hydraulic simulation?
C. More information on hydraulic simulation with LMS Imagine.Lab AMESim?

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A. What is hydraulic simulation?

What is hydraulic
?

Hydraulic deals with low compressible fluids. Thermal aspects can be considered.
Hydraulic systems as well as Hydraulic components.

Hydraulic applications:
    
  • Engine industry
  • Aerospace
  • Hydraulic power
  • Hydraulic components design: turbomachines, pumps…
What is simulation?

  • The simulation model is an assembly of hydraulic components
  • Description of physical phenomena based on few “macroscopic” parameters
  • Multi-domain / Multi-level approach
  • Hydraulic Components are described with analytical or tabulated models
  • Simulation results for hydraulic systems deal with static/dynamic responses (time & frequency domains)
The Hydraulic simulation enables to design complete hydraulic systems, thanks to physical-based simulation, from the sources (tank) to the consumers (actuators, etc.) through a hydraulic network.

The main issues that can be solved by using hydraulic simulation are:

  • Optimize hydraulic systems architectures & Fast dynamics behaviors through simulation
  •  Develop accurate control strategies connected to associated sub-systems (magnetic, piezoelectric, …)
  • Handle more flexibility linked to hydraulic systems performances
  •  Manage thermal constraints on hydraulic systems
  •  Share and capitalize high level of knowledge on hydraulics to transmit the know-how with simulation models
Examples of hydraulic system simulation:

Common Rail injection system

  • Purpose : Analysis and design of a Common Rail injection system
  • Injection system for Diesel engine (pressure in range [1000-2000] [bar])
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The whole hydraulic system is simulated:

  • High pressure pump
  • Pressure regulator
  • Injectors
  • Hydraulic network
Design of an injector

  • Purpose : Design of an injector
  • Detailed model of the injector with hydraulic and mechanical part
  • In this case, the simulation of hydraulic and mechanical part allows to design the whole injector in detail
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Swash plate pump

  • Purpose : Design of a swash plate pump
  • Detailed model of the pump with geometry of hydraulic and mechanical part
  • In this case, the simulation of hydraulic and mechanical part allows to design the whole injector in detail
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Features:

  • Long time experience in Hydraulic Simulation capitalized in robust libraries
  •  From functional to detailed level of modeling
  •  Easy coupling between hydraulic simulation libraries and physical phenomena
Benefits:

  • Solutions accessible whatever the skills (from non-expert to expert users)
  •  Simulation of your Hydraulics systems from the component to its global architecture
  •  All your Hydraulic systems and other related systems coupled in a single simulation platform
Run complex and dynamic hydraulic simulations and assess complete hydraulic and pneumatic systems dynamic behavior from the component to the fluid network global architecture.

LMS Imagine.Lab AMESim allows you to design and optimize fluid components early in the process. Its unique hydraulic simulation capabilities offer an open architecture for different technologies:

  • Hydraulic and Pneumatic components (check-valves, shuttle valves, servo-valves, pumps, compressors, motors, jacks, pressure relief valves, pressure reducers, flow limiters, accumulators …).
  • Low and high pressure, low and high temperature components.
  • Magnetic, piezoelectric, magnetostrictive or mechanical actuation.
A new step in understanding vibrations and controlling fluid components has been made using LMS Imagine.Lab AMESim for hydraulic simulation, the most efficient tool to answer your daily concerns: sizing and optimization of your component, damping of the pressure fluctuations, reduction of pump flow ripples, increase of stability, increase of component performances through accurate modeling of the actuator dynamics, development of new control strategies, prediction of temperatures for material choices, reduction of energy consumption, increase of efficiency, study of air release or behaviors at low and high viscosities.

>> More information on LMS Imagine.Lab AMESim

Customer references

“Now AMESim enables fast and efficient simulation of complete injection system and let you make simulations you had never thought about before”
Robert Bosch GmbH

“The simulation has been successfully applied to examine fast transient response to throttle tip-in and tip-out maneuvers.”
Delphi Corporation

“The verified predictability in simulating the Multiair system guarantees the possibility to use LMS Imagine.Lab AMESim during the design phase of new similar applications.”
Fiat Powertrain Technologies

“With AMESim, development time is significantly reduced”
Hispano Suiza

“We are now able to investigate new oil cooler design and obtain accurate results. With LMS Imagine.Lab AMESim, we reduce prototypes and get a shorter development time.” 
Komatsu

“Simulation is very useful in an early stage study. We can choose experiment condition and achieve shorter developing time with less man-hours. LMS Imagine.Lab AMESim helps us understand intuitively and its models are easy to be shared. The availability of libraries is also attractive.
Kawasaki Precision Machinery


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